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Stampack Xpress 2025.1 – The Most Advanced Sheet Metal & Bulk Forming Simulation Software of 2025 (Full SEO-Optimized Long Description for WooCommerce)

Revolutionize your tool and die design workflow with Stampack Xpress 2025.1, the latest and most powerful release of the world’s favorite sheet metal forming simulation software. Launched on September 3, 2025, this version marks a historic milestone: it is the first Stampack Xpress edition to include a full bulk forming (Massivumformung) module, allowing engineers to simulate both traditional deep drawing and complex volume-deformation processes in a single, intuitive package.

Trusted by over 150 leading manufacturers in automotive, electronics, aerospace, white goods, and precision stamping — including names like Kramski, Bosch, and Magna — Stampack Xpress has been reducing physical tryouts, cutting correction loops by 30–70%, and saving millions in prototyping costs for more than two decades. Now, with 2025.1, even thick-sheet components, electronic connectors, cold forging, and extrusion-like processes can be simulated with the same legendary ease-of-use that made Stampack famous.

Why Stampack Xpress 2025.1 Is the #1 Choice for Toolmakers in 2025–2026

• World’s First Hybrid Shell + Solid + Bulk Solver in One License Switch seamlessly between ultra-fast shell elements (perfect for thin foils down to 0.01 mm), accurate 3D solid elements (ironing, bending, hydroforming), and the brand-new bulk forming module for volume deformation — all without changing software.
• New Bulk Forming Module (Massivumformung) Simulate cross-section reduction, material flow in 3 directions, and local thickening/thinning in electronic contacts, battery terminals, thick-sheet brackets, and cold-forged parts. Ideal for electrical connector manufacturers and EV component suppliers.
• Automatic Springback Compensation with Direct CAD Export One-click export of compensated tool geometry to SolidWorks, CATIA V5-6, VISI, Siemens NX, and Autodesk Inventor. Achieve target shape after springback in 2–4 iterations instead of 10+ physical trials.
• Tailored & Patchwork Blanks + Multi-Part Tool Simulation Full support for welded blanks of different thickness/material and complex multi-stage transfer/progressive dies.
• Trim Line Optimizer 2.0 Automatically generates optimal trim lines and addendum geometry to minimize scrap and prevent splitting — now 60% faster than previous versions.
• Force Analysis & Tool Load Monitoring Real-time press force curves, punch/blankholder force distribution, and die stress visualization to extend tool life and select the right press tonnage.
• 600 DPI Image & Video Export + Free Viewer Create stunning presentations and share results across your company with the included Stampack Viewer (no license required).

Complete List of New Functions & Major Improvements in 2025.1

• Brand-new bulk forming module for volume deformation
• Cross-section change calculation during forming
• IGES import for clamps and auxiliary tools
• Enhanced springback compensation for CATIA & VISI
• Multi-part die assembly workflow improvements
• Faster GUI (up to 40% quicker project loading)
• Improved mesh quality for tailored blanks
• New post-processing: force vs. stroke diagrams, energy plots
• High-resolution export (600 DPI images & 4K animation)
• Updated material library (250+ materials including latest AHSS & aluminum)
• LogoPress for SolidWorks export module now fully compatible
• Better convergence for very thick solid elements (up to 20 mm)
• Parallel solving speed improvements (up to 2.2× on 8-core CPUs)

Bug Fixes & Stability Enhancements (User-Reported Issues Solved)

• Fixed occasional crashes when exporting high-resolution videos
• Resolved geometry recognition problems with complex IGES clamp imports
• Corrected minor inaccuracies in solid-element thickness strain for ironing processes
• Eliminated GUI freezes during large tailored-blank meshing
• Fixed STEP export issues with compensated surfaces in CATIA
• Improved memory management for simulations >2 million elements
• Corrected blankholder force calculation in multi-stage transfer dies

Minimum & Recommended System Requirements (2025.1)

Minimum

• Windows 10/11 64-bit (22H2 or newer)
• Intel i5 8th gen or AMD Ryzen 5 (4 cores)
• 8 GB RAM
• Dedicated GPU with 2 GB VRAM & OpenGL 4.5
• 10 GB free SSD space
• Screen resolution 1920×1080

Recommended (for large solid & bulk simulations)

• Windows 11 Pro 64-bit
• Intel i7/i9 12th–14th gen or AMD Ryzen 9 (12+ cores)
• 32–64 GB RAM
• NVIDIA RTX 3060 / Quadro or AMD Radeon Pro (8 GB+ VRAM)
• NVMe SSD 1 TB
• 4K monitor for detailed post-processing

Interesting Facts About Stampack You Probably Didn’t Know

• Born in 2004 as a spin-off from Germany’s prestigious RWTH Aachen University
• Used to design the battery contact springs inside millions of smartphones
• Helped Kramski GmbH reduce correction loops from 12 to 3 on a high-precision connector project (case study 2023)
• Demonstrated live at Blechexpo 2025 (Stuttgart, Hall 6 – Stand 6212) — visitors called the bulk module “a revolution for connector toolmakers”
• Still developed 100% in Germany with direct engineer-to-engineer support (no call-center scripts!)

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★★★★★ (5/5 stars)

As a senior tool design engineer with 12 years in high-precision progressive and transfer dies (mainly automotive connectors and EV battery components), I can say without hesitation that Stampack Xpress 2025.1 is the best investment our department has made in the last decade.

The new bulk forming module (Massivumformung) is an absolute game-changer for us. We design a lot of copper and brass contact springs where material flows in all three directions – previously we had to switch to expensive specialist forging software or accept inaccurate shell-element approximations. Now we simulate cross-section reduction and local thickening with real 3D solid elements inside the same familiar Stampack interface, and results match our tryout parts within ±3–5 %. Correction loops on a recent battery terminal project dropped from 11 to just 3.

The automatic springback compensation with direct export to CATIA V5-6 and VISI works flawlessly. One click and the compensated tool surfaces appear in our CAD system – no more manual morphing or guessing. Combined with the improved Trim Line Optimizer, scrap rate predictions are now spot-on, and we’ve reduced blank size by an average of 6 % across current programs.

Performance is impressive too: GUI is noticeably faster (project loading time cut by ~40 %), and the solver gains on our 16-core workstations reach up to 2.2× compared to 2025.0. Even large multi-stage transfer dies with tailored blanks and 2+ million elements finish overnight.

Support remains outstanding – German engineers answer directly, often within hours, and many of the 2025.1 improvements (IGES clamp import, better convergence on thick solids) came straight from our wish list.

If you’re serious about sheet metal forming simulation, bulk forming, or springback-critical parts in 2025 and beyond, Stampack Xpress 2025.1 is simply unbeatable for accuracy, speed, and ease of use. Highly recommended.

— Markus Schneider, Lead Tooling Engineer, Tier-1 Automotive Supplier (Germany)