TileFlow 7.0 cracked release

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TileFlow: Data center CFD modeling software

A CFD (Computational Fluid Dynamics) Modeling Software Tool for Data Centers

  • Airflow and Temperature Distribution in a Raised-Floor Data CenterAirflow and Temperature Distribution in a Raised-Floor Data Center

TileFlow is a powerful three-dimensional CFD modeling software tool for simulating cooling performance of data centers. It uses the state-of-the-art computational fluid dynamics (CFD) techniques, and is applicable to both raised-floor and non-raised-floor data centers. It allows both steady-state and transient simulations.

TileFlow has been specifically designed to give the user the ultimate ease-of-use and speed in setting up the data center model and examining the results. In addition, TileFlow has an unmatched speed in performing the calculations. We believe–and this has been confirmed by many experts in the field–that no other CFD software product in the HVAC area or even other fields has the ease-of-use and speed of TileFlow. Further, TileFlow presents the simulation results in a variety of colorful and attractive ways, making it an excellent communication tool (in addition to a reliable analysis tool).

TileFlow is being used worldwide by data center managers, equipment manufacturers, architectural and engineering firms, and consulting companies.

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Description

BROCHURE.PDF

Role of Airflow Modeling

Data centers are facilities that house computer servers, data storage systems, and telecommunications equipment. To ensure that these computer systems operate reliably, they must be adequately cooled: The airflow requirement of each server rack must be met, in order to maintain the rack inlet air temperatures within acceptable range.

The airflow distribution and rack inlet temperatures are controlled by complex fluid dynamics processes and depend on a large number of parameters, which often interact in a counter-intuitive manner. These parameters include the layouts of perforated tiles, CRAC units, supply and exhaust ducts, supplemental cooling units, and server racks; the open area of perforated tiles; the heat loads and airflow demands of the racks; and, obstructions under and above the raised floor.

Often data center floor layouts are designed using empirical guidelines based on limited measurements. These guidelines do not consider the complex fluid dynamics processes that control the airflow and temperature distribution. Consequently, the layouts do not produce the expected flow rates and rack inlet temperatures, and must be modified. However, because modifications in one region of the floor influence airflow and temperatures throughout the floor, considerable trial and error is involved in identifying adjustments that will yield the desired changes in the rack inlet temperatures. This design practice is time consuming and expensive, and often the resulting arrangement is not optimum. Computational Fluid Dynamics (CFD) modeling or airflow modeling offers a more scientific and comprehensive design approach.

Computational simulation can be used for a quick setup of any proposed layout, any desired placement of CRAC units and perforated tiles, and any imagined failure scenario. The “computational” trial-and-error process is preferable for two reasons. First, performing a simulation is much faster and more economical than building an actual layout. Second, the computed results provide not only the flow rate distribution through perforated tiles and rack inlet temperatures  but also the underlying velocity, pressure, and temperature fields and thus explain the physics behind the results. This understanding is useful in guiding the computational trial-and-error process in the optimum direction.


The TileFlow Approach

TileFlow constructs a computer model of the data center and uses the technique of Computational Fluid Dynamics (CFD) to calculate the airflow pattern and pressure/temperature distributions. TileFlow is a reliable, quick, and cost-effective tool for:

  • Designing efficient data centers
  • Evaluating options for positioning new equipment
  • Examining “what if” scenarios
  • Streamlining installation and commissioning
  • Preventing heat related outages of computer equipment
  • Making cost-effective investments in cooling-related hardware

Distinguishing Features

  • First CFD product dedicated to data centers
  • Comprehensive, flexible, and robust
  • Unparalleled ease of use
  • Unmatched solution speed
  • Unlimited technical support
  • Modest computing resources
  • Extensively validated

Hardware Requirements

  • Operating System. TileFlow runs under Microsoft Windows operating system.
  • Graphics Card. A discrete graphics card with 512 MB of memory (1 GB or larger preferred) and OpenGL support.
  • Memory. RAM of 2 GB is adequate for most data centers. For very large data centers, you will need additional RAM and a 64-bit operating system. Please contact us to discuss this further.
  • Processor. The processor speed determines the solution time. The faster the processor, the better.

TileFlow: New Features

A CFD (Computational Fluid Dynamics) Modeling Software Tool for Data Centers

 

TileFlow 7.0

TileFlow v7.0 includes numerous enhancements that expand the simulation capability, simplify and speed up the model setup, and offer customization options for results.

Transient Simulation Capability

TileFlow v7.0 allows you to perform transient simulations, which predict the evolution of airflow and temperature distribution following fan or cooling failure of the cooling units. An important outcome of a transient simulation is the time variation of rack inlet temperatures, information that determines the time available for restoring power or starting backup cooling units.

A transient simulation requires input about the thermal and flow properties of the cooling units and racks. TileFlow gives you the flexibility of using common values, of which reasonable default values are provided, or specific values for individual objects

The transient event can be triggered by the fan or cooling failure of the cooling units.

The results are stored at a user-specified time interval. They can be displayed at specific time instants or via animations covering a certain time interval. In addition, selected results for cooling units and racks can be presented as time plots. These plots can be added to the report or saved as images.

Real-Time Temperature Monitoring

The temperature-sensor capability can be used to display the discrete sensor temperatures, calculate the three-dimensional temperature distribution based on these temperatures, and present this distribution as temperature maps. This capability expects the sensor temperatures to be specified through a table (in TileFlow) or imported via an Excel file. This step requires user intervention.

Real-time monitoring automates the task of reading the sensor temperatures and the subsequent calculation of the three-dimensional temperature distribution. Thus, its objective is to present, without any user intervention, the temperature distribution based on the sensor temperatures at various time instants.

The details of real-time monitoring are specific to the protocol for communication between the sensors and the control unit. The current implementation is based on the Modbus protocol; for other protocols, contact us.

Spot Cooler Template Database

Spot coolers are used to represent a variety of cooling units, including fan walls and air handlers. Currently, the spot coolers are specific to a model; they cannot be saved for future use. So, if you need the same cooling unit in several models, you either have to copy the corresponding spot cooler from another model, an inconvenient option, or have to configure a spot cooler from scratch, a time-consuming option. TileFlow v7.0 allows you to save spot coolers as templates, which can then be used to add identical or similar spot coolers in the present and future models.

A template contains full information about the spot cooler: dimensions; the sizes, locations, and air flow rates of inlet and outlet vents; and the cooling characteristics. TileFlow v7.0 includes a database of templates for a number of cooling units. The database is editable: you can modify the existing templates and add new ones.

The spot coolers based on the templates are editable. But in most cases, they can be used as such or require only minor changes.

Supply and Return Plenums for Downflow CRAC Units

TileFlow v7.0 allows you to add supply and return plenums on downflow CRAC units. The supply plenum is available when the bottom face is the discharge face and can be open from the front or the rear. It is located below the raised floor if the unit is sitting on the raised floor, and above the raised floor if the unit is on a floor stand.

The return plenum can have one or more of the four vertical faces open.

Vent Summary

Vent summary presents the details of all the vents in the model. Depending on the parent object, the vents are grouped in six categories: Under-floor, Above-floor, Hot boxes, Spot coolers, Associated with upflow CRAC units, and Partitions. For each vent, the information presented include the parent object, the coordinates of the reference corner, type of vent (inlet/outlet/opening), and, if relevant, air flow rate, flow direction, and temperature.

Supply-Air Temperature Control

Supply-air temperature control can generally be modeled by specifying the set point temperature as the supply temperature, which is assumed independent of the return temperature. Under certain conditions, the control system may not be able to maintain the supply temperature at the set point, forcing the supply temperature to become higher than the set point and dependent on the return temperature. This comprehensive, more complete supply-air temperature control is now available for CRAC units and spot coolers.

Flow Tilt for CRAC Units

You can now specify flow tilt for openings on the front and rear faces of downflow CRAC units and for the vertical faces of the supply/top plenums of upflow CRAC units.

Writing Maximum Rack Inlet/Outlet Temperatures on Rack Tops

TileFlow allows you to paint rack tops with maximum inlet or outlet temperatures. When these displays are shown in the plan view or xy end view, you can now write the values of the temperatures on the rack tops.

Ability to Fail/Deactivate a Rear-Door Heat Exchanger

TileFlow v7.0 allows you to fail, or deactivate, a rear-door heat exchanger.

Vertical Trim Color-Scale Dialog Box (Markup mode)

TileFlow v7.0 allows you to change the orientation of the trim color-scale dialog box to vertical. The default orientation is horizontal.

Additional Unit for Air Flow Rate (Metric units)

In Metric units, you can now display the air flow rates in m^3/s, in addition to CMH (m^3/h) and liter/s.

Positions of the Billboards

TileFlow now reports the orientations and positions of the billboards. This information is presented in a dialog box and gets updated as billboards are added or removed.

Add to Report Dialog Box

The Page Name dropdown now lists the pages in the report, making it easier to add content to existing pages.

Enhanced Report

The report now contains a fourth section, Transient, which contains selected results of the transient simulation.

Scheduler

The Scheduler has been modified to perform transient calculations. The files must have steady-state results calculated using TileFlow v7.0.

Improved Place a Vent Utility

When you click the toolbar button Place a Vent or use the command Partitions/Containments > Place a Vent, TileFlow now presents a dialog box outlining the next set of actions, including how to select another face on the highlighted object.

Select Vent Parent

Currently, if a vent covers the entire face of a 3D object or an entire partition, it is difficult to select the parent object; a mouse click selects the vent. The usual workaround is to hide the vent. TileFlow v7.0 removes this difficulty by adding a new command, Select Vent Parent, to the context menu for vents. You can now invoke the Properties dialog box for the parent object. If you want to move the parent object, use the arrow keys or press and hold the space bar and use the mouse. The new command and ways of moving the parent object are especially useful in the plan view or xy end view.

Customize Length Scales for Velocity Arrows

TileFlow now allows you to change the vector scales. By default, TileFlow automatically scales the velocity vectors to represent the largest vector by a reasonable length and minimize the overlap between the arrows, and the results plots are always satisfactory. However, the default scale varies from model to model, making comparison of velocity plots for different simulations difficult. The new version removes this difficulty.

Improved Import of Rack Data from Excel File

The facility for importing rack data from Excel file has been improved and simplified. The data needed has been divided into two groups — essential and optional, and the import will be successful as long as the file contains the essential data. TileFlow will assign reasonable default values for the missing optional data, which can be changed by the user. Further, checks have been added for improperly defined racks.

Locking Under-Floor Obstructions

You can now lock under-floor obstructions. This action will prevent their movement, but other attributes can still be edited.

Improved Numerical Scheme

The accuracy and robustness of the numerical scheme have been substantially improved.

Expanded Databases

The databases in TileFlow 7.0 have been expanded.


TileFlow: Features

A CFD (Computational Fluid Dynamics) Modeling Software Tool for Data Centers

  • Airflow and Temperature Distribution in Raised-Floor Data CenterAirflow and Temperature Distribution in Raised-Floor Data Center
  • Temperature distribution in an irregular-shaped, non-raised-floor data center » Click to zoom -> Temperature distribution in an irregular-shaped, non-raised-floor data center

TileFlow has been specifically designed to give the user the ultimate ease-of-use and speed in setting up the data center model and examining the results. In addition, TileFlow has an unmatched speed in performing the calculation. Further, TileFlow presents the simulation results in a variety of colorful and attractive formats, making it a useful communication tool (in addition to a reliable analysis tool).

The results given by TileFlow have been extensively validated by comparing them with measurements in a number of data centers, and shown to be accurate.

In a CFD simulation, TileFlow takes as input the physical details of the data center (such as, its size and shape, and the locations and characteristics of the cooling units, servers/racks, perforated tiles, and obstructions) and uses an efficient, customized solver to produce detailed information about the airflow pattern and temperature distribution. The simulation-based approach is predictive in nature. It is ideally suited for studying the effect of proposed changes (e.g., addition, removal, and rearrangement of racks and servers, and “what if” scenarios) and for designing new data centers. Note that the proposed changes are made in a computer representation of the data center—not in the physical data center itself. Thus, the data center is not disturbed while the implications of various changes are being studied.

In addition to the CFD technique, TileFlow can also use measured temperatures (gathered using sensors) to calculate the temperature distribution in a computer room. In this sensor-based approach, it takes as input the geometry of the data-center layout and the sensor positions and temperatures. This approach is suitable if the objective is to just monitor the environmental conditions and trigger alarms/notifications.

TileFlow features an intuitive and easy-to-use graphical user interface, an efficient and accurate solution technique, and a variety of postprocessing tools for comprehensive reporting of the simulation results.

An Intuitive, Easy-to-Use Graphical User Interface

  • Point-and click, mouse-driven
  • Simultaneous two- and three-dimensional views
  • Zoom, pan, rotate, turn, and tilt tools
  • Perspective and orthographic views
  • Individual-object-based display options
  • Extensive database of air-conditioning units (CRAC units), perforated tiles, server racks, in-row coolers, and servers from leading manufacturers
  • Use-definable characteristics of CRAC units, perforated tiles, server racks, in-row coolers, and servers
  • Under-floor obstructions and partitions to represent pipes, cables, and other obstructions in the plenum
  • Above-floor rooms
  • Above-floor partitions and blockages
  • Supplemental cooling units (XDO, XDV, and in-row coolers)
  • Rear-door heat exchangers
  • Inlet/outlet vents in the computer room, on walls, ceiling, and solid blocks
  • Inlet/outlet vents below the raised floor, on walls and subfloor
  • Containments
  • Aisles tool
  • Irregular shapes
  • Column array
  • Return ceiling plenum
  • Variety of rack airflow configurations
  • Rack builder to configure racks
  • Dynamic count of objects on the floor
  • Inspect Tool to view characteristics of individual air-conditioning units, perforated tiles, and server racks
  • Choice of units (English or Metric) for input and output quantities
  • Ability to specify tile size
  • Import of rack and server data from Excel file, text file, and DCIM packages
  • Layout drawing import
  • Pressure and temperature sensors
  • Variable-frequency drives on CRAC units
  • Scheduler (Batch processing)

Efficient and Accurate Solution Technique

TileFlow uses efficient and accurate solution technique for calculating the three-dimensional flow field and temperature distribution in data centers.

  • The technique of Computational Fluid Dynamics (CFD) is used for solving the equations governing the fluid flow and heat transfer in the data center.
  • Use of advanced solution techniques allows calculation of airflow and temperature distribution in practical data centers within a short time on a PC.
  • The calculated flow rates and rack inlet temperatures agree well (usually within 10%) with measured values.

The accuracy of the calculated results, the short turnaround times, and the ease-of-use make TileFlow an ideal tool for simulating cooling performance of data centers.

Comprehensive Reporting of Results

TileFlow provides a variety of formats, both graphical and text, for presenting the calculated results. The results are easy to understand. They provide a clear understanding of the cooling performance of the data center, help in identifying the regions with insufficient cooling and explaining the cause(s) of insufficient cooling, and give guidance for improving the cooling performance.

  • Color maps of airflow rates through the perforated tiles and associated cooling capacities
  • Contour plot of pressures and temperatures under the raised floor, overlaid with velocity vectors
  • Display of cooling plumes through the perforated tiles. This display can be in the form of fireworks, fountains, or arrows
  • Inspect tool to probe at a specific location
  • Results at a Glance for a quick summary of results
  • Detailed summary of results (Excel and text files)
  • Airflow rates through perforated tiles, rack inlet temperatures, and the supply and return temperatures of cooling units can be imported into Microsoft Excel
  • Temperature fog, which depicts the three-dimensional temperature distribution in the data center
  • Temperature/pressure distribution and airflow pattern on selected vertical and horizontal planes (billboards)
  • Pressure/temperature gage to display local pressure/temperature
  • Velocimeters to display local velocity components
  • Flashing lights to identify overheated racks
  • Air movement above the raised floor
  • Time plots for temperatures associated with racks and cooling units
  • Animations for transient results
  • Detailed temperature data for racks (maximum inlet and exhaust temperatures and temperatures at various elevations near the front face)
  • Return-air and supply temperatures for various cooling devices
  • Cooling provided by CRAC units, XDO units, XDV units, and in-row coolers
  • Rack temperature maps
  • Rack heat load distribution
  • Customizable PDF and HTML reports
  • Markup mode to annotate pictures
  • Tools to create movies in AVI and WMV formats
  • Video editor
  • High-resolution screen catpures

Sensor-Based Temperature Distribution

The deployment of temperature sensors is gaining popularity. The sensor temperatures can potentially be used to describe the thermal conditions in the data center and to make thermal-management decisions.

For these tasks, temperatures are needed throughout the data center. However, the number of sensor deployed is usually small. Thus, a interpolation scheme is needed to construct themperature distribution from limited number of sensor temperatures. Such a scheme is available in the sensor module in TileFlow.

The key features of this module are:

  • Excel import for sensor positions and temperatures
  • Visualization options for sensor positions and temperatures
  • Sensor thermometer to read sensor temperatures
  • Visualization tools for sensor-based temperature distribution

TileFlow: Validation Studies

A CFD (Computational Fluid Dynamics) Modeling Software Tool for Data Centers

  • Fig. 1. Floor plan for NCEP data center » Click to zoom -> Fig. 1. Floor plan for NCEP data center
  • Fig. 2. Typical comparison of measured and calculated airflow rates through perforated tiles » Click to zoom -> Fig. 2. Typical comparison of measured and calculated airflow rates through perforated tiles
  • Fig. 3. Typical comparison of measured and calculated rack inlet temperatures » Click to zoom -> Fig. 3. Typical comparison of measured and calculated rack inlet temperatures

Since its introduction in 2001, TileFlow has been extensively validated using measurements of airflow rates and temperatures in data centers. Results of many of these studies have been published (see the Publications page). Sample results from one study are presented here.

NCEP Data Center in Bethesda, Maryland

This data center is the subject of the publication Thermal Profile of a High-Density Data Center–Methodology to Thermally Characterize a Data Center (presented at 2004 ASHRAE Meeting in Nashville, TN; Publication NA-04-4-2) by Dr. Roger Schmidt of IBM.  Dr. Schmidt have reported details of the data center and measurements of airflow rates through perforated tiles and cutouts, heat loads in the racks, and rack inlet temperatures.

The floor plan of the data center is shown in Figure 1. The floor size is 74 ft x 84 ft, the ceiling height is 10 ft, and the raised-floor height is 17 in. The open area of the perforated tiles is 25%.

TileFlow was used to calculate the airflow patterns and temperature distribution in this data center. The calculated airflow rates through perforated tiles and rack inlet temperatures were compared with the measurements in the above-referenced publication. Representative results from this study are included here.

Figure 2 shows the comparison of measured and calculated airflow rates through the perforated tiles in one cold aisle. Figure 3 shows the comparison of measured and calculated rack inlet temperatures at elevation of 5.5 ft. These comparisons show that the results produced by TileFlow are highly accurate.


TileFlow: Gallery

A CFD (Computational Fluid Dynamics) Modeling Software Tool for Data Centers

 

  • Airflow and Temperature Distribution in a Raised-Floor Data CenterAirflow and Temperature Distribution in a Raised-Floor Data Center
  • Distribution of Airflow Rates through Perforated Tiles in a Raised-Floor Data CenterDistribution of Airflow Rates through Perforated Tiles in a Raised-Floor Data Center
  • Airflow and Temperature Distribution in a Raised-Floor Data CenterAirflow and Temperature Distribution in a Raised-Floor Data Center
  • Rack Temperature MapRack Temperature Map
  • Airflow Animation in a Non-Raised-Floor Data CenterAirflow Animation in a Non-Raised-Floor Data Center
  • Airflow Animation in a Non-Raised-Floor Data CenterAirflow Animation in a Non-Raised-Floor Data Center

Click an image to enlarge it or to enter the gallery.

  • A sample TileFlow model » Click to zoom -> A sample TileFlow model
  • Rack temperature map » Click to zoom -> Rack temperature map
  • Temperature fog » Click to zoom -> Temperature fog
  • Airflow and temperature distribution in a horizontal plane of a data center » Click to zoom -> Airflow and temperature distribution in a horizontal plane of a data center
  • Airflow and temperature distribution in vertical planes of a data center. » Click to zoom -> Airflow and temperature distribution in vertical planes of a data center.
  • Airflow paths in a data center » Click to zoom -> Airflow paths in a data center
  • Temperature distribution in an irregular-shaped, non-raised-floor data center » Click to zoom -> Temperature distribution in an irregular-shaped, non-raised-floor data center
  • A non-raised-floor data center » Click to zoom -> A non-raised-floor data center
  • Temperature map based on sensor temperatures » Click to zoom -> Temperature map based on sensor temperatures
  • Distribution of airflow rates through the perforated tiles/cable cutouts » Click to zoom -> Distribution of airflow rates through the perforated tiles/cable cutouts
  • Example raised-floor data center » Click to zoom -> Example raised-floor data center
  • Pressure distribution and airflow pattern under the raised floor » Click to zoom -> Pressure distribution and airflow pattern under the raised floor
  • Temperature distribution under the raised floor » Click to zoom -> Temperature distribution under the raised floor
  • Cooling plumes » Click to zoom -> Cooling plumes
  • Temperature fog » Click to zoom -> Temperature fog
  • Rack temperature map » Click to zoom -> Rack temperature map
  • Airflow pattern and temperature distribution in vertical billboards » Click to zoom -> Airflow pattern and temperature distribution in vertical billboards
  • AIrflow pattern and temperature distribution on a horizontal billboard » Click to zoom -> AIrflow pattern and temperature distribution on a horizontal billboard
  • Airflow streamers » Click to zoom -> Airflow streamers
  • Temperature distribution in a raised-floor data center with multiple closed rooms above the raised floor that share a common plenum. » Click to zoom -> Temperature distribution in a raised-floor data center with multiple closed rooms above the raised floor that share a common plenum.
  • Airflow and temperature distribution in a horizontal plane of a data center » Click to zoom -> Airflow and temperature distribution in a horizontal plane of a data center
  • Fig. 1. Floor plan for NCEP data center » Click to zoom -> Fig. 1. Floor plan for NCEP data center
  • Fig. 2. Typical comparison of measured and calculated airflow rates through perforated tiles » Click to zoom -> Fig. 2. Typical comparison of measured and calculated airflow rates through perforated tiles
  • Fig. 3. Typical comparison of measured and calculated rack inlet temperatures » Click to zoom -> Fig. 3. Typical comparison of measured and calculated rack inlet temperatures